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Sevcon Dual-M Controller


The Sevcon Dual-M Controller is part of the MOS90 Range products from Sevcon. It has the latest microprocessor and MOSFET technology, which offer advanced features. The traction controllers are utilized for a wide range of electric vehicles such as personnel carriers, forklifts, warehouses, and pallet trucks. The controller is capable of operating silently, increasing the life of the components in the system, and improving economically due to its ability to reduce maintenance and hardware costs.

Technically, the Sevcon Dual-M controllers have a nominal voltage of 24/48 volts and it is offered in the current limit of 600 amperes. There are numerous functionalities offered due to its microprocessor software. Some of its features are cutback functions, system protection through intricate circuitry, and high-quality hardware. Aside from the embedded features, there are optional features that can be added according to the demand for the controller. A calibration unit is optional allowing the operator to adjust parameters digitally. A more detailed specification is shown below.

The controller can now be purchased here in Cloud Electric, your one-stop shop for all your electric component needs. Cloud Electric is a leading distributor of electronic components in North America. We take pride in our informative product descriptions, pricing, and shipping speed.

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SPECIFICATION

VOLTAGE RANGE

24/48 V

OPERATING FREQUENCY

200 Hz

AMBIENT TEMPERATURE (OPERATING)

-30 deg. C to 40 deg. C

AMBIENT TEMPERATURE (STORAGE)

-40 deg. C to 90 deg. C

MAXIMUM HUMIDITY

95%

CURRENT RATING


  • 2 Minute

Basic/Options 24/48V Models: 270-600 A

  • 1 Hour

Basic/Options 24/48V Models: 125-225 A

  • Bypass (OPTIONS only)

24/48V Models: 540-1000 A


SPECIFICATION OF THE MECHANICAL DESIGN

DIMENSION


  • Length Range

258 mm to 336 mm

  • Width

140 mm

  • Height

63 mm


FEATURES

Features

Purpose

Packaging (Encapsulation)

Protects the controller and prevents product tampering

Failproof

The controller is equipped with premium software and hardware that helps in system protection through immediate fault detection and speedy counteraction

System Protection

Voltage, reverse polarity, input, rollback, and temperature protection are embedded to prevent runaway conditions

Static Return to OFF

The key switch can only be turned ON once the direction switch is set to NEUTRAL

Diagnostic LED

Informs the operator about the system diagnostics

Adjustor and Calibrator

An equipment used to adjust parameters digitally

Hours Counter

65, 000 hours of controller pulsing time

Service Log

Records data experienced by the controller


OPTIONAL FEATURES

  • Bypass: Allows improved efficiency and speed. It also allows the controller to exceed the maximum current limit once the throttle is in the maximum position.

  • Belly Switch: Protects the vehicle from walkies, an EEC Directive

  • Field Weakening: Increases the top speed as the contactor reaches full throttle

  • Power Steer: Reduces the steering effort needed

  • Seat Switch: Allows seat adjustment for driverís comfort

  • Electric Brake: Once the delay is set to neutral, the delay can be accessed together with the Belly switch



MECHANICAL DESIGN


TRACTION CONTROLLER WIRING