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Curtis Controllers Model 1203A

Description

The Curtis 1203A motor controller is designed to control permanent magnet motors. It is available in multiple models with different specifications and parameters. Among all Curtis motor controllers, 1203A is the simplest yet efficient device for motor control. It offers motor speed control for numerous mid-ranges to heavy-duty applications. It is compatible with 12V, 24V, and 36V permanent magnet DC motors.

Curtis 1203 DC motor controller’s key features include stress-free installation, smooth acceleration/deceleration, modifiable controlling parameters, and trustworthy protective features. All the power connectors are available on board and its wiring topology is simple with minimum requirements of external components.


Installation

The controller comes with an extremely simple and convenient wiring procedure for its fitting in your product. It has plug-type connectors that allow you to connect and disconnect the motor easily. Battery connectors provide a convenient way to install or remove the batteries as per the requirements of the brushless dc electric motor. However, you need the following additional components to complete the motor controller installation process.

  • ON/OFF Switch
  • Forward/Reverse Switch
  • 5KΩ Throttle Potentiometer for speed control

The detailed instructions to install the DC motor controller are available in the manual with illustrations, relevant figures, and wiring diagrams.


Features

Curtis 1203A model has state-of-the-art features that make it proficient. It is capable to control several types of permanent magnet DC motors like brushless DC electric motors.

  • Variable drive, true regenerative, and dynamic braking provide reliable speed control for downhill and deceleration.
  • Power MOSFET technology is highly efficient and doesn’t produce extra heat, thus saving the controller from overheating and reducing losses in battery and DC motor.
  • Wig-wag throttle system controls both speed and direction of the DC motor with one potentiometer.
  • Smooth transition from forward to reverse and reverse to forward with the throttle applied during acceleration/deceleration.
  • Adjustable acceleration and braking rates.
  • Programmable top speed with an external potentiometer.


Safety and Protection

It is extremely critical to have the necessary safety functionalities to protect the BLDC motor and its controller. Curtis 1203A model comes with numerous protection features that make it highly reliable.

  • Over-current protection for motor and controller in both drive and braking modes (See compatible motor ratings for further details)
  • Potentiometer fault detection.
  • Battery wires polarity protection doesn’t allow the controller to turn ON in case of reverse battery wire connection.
  • Thermal protection prevents the controller from being over-heated. It also has the automatic reset button that turns ON the controller when the temperature is within range.
  • Hi-pedal disable system forces the motor controller to remain neutral if the user power up the devices with throttle applied.
  • Under voltage protection.


Application and Uses:

Curtis 1203A DC motor controller is intended to be installed in various diverse applications. Based on its performance and efficiency, there are certain devices to which it is best suited to install for motor control.

  • Small Electric Vehicles (EVs)
  • Automatic Ground Vehicles (AGVs)
  • Wheel-chairs
  • Scrubbers
  • Sweepers
  • Conveyor belts
  • Robots
  • Power steering
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Curtis 12V 90A (5K-0) PM Controller 1203A-101 Curtis 12V 90A (5K-0) PM Controller 1203A-101

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Curtis 12V 90A (5K-0) PM Controller 1203A-102 Curtis 12V 90A (5K-0) PM Controller 1203A-102

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Curtis 12V 90A (5K-0) PM Controller 1203A-103 Curtis 12V 90A (5K-0) PM Controller 1203A-103

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Curtis 24V 110A (WW) PM Controller 1203A-1034 Curtis 24V 110A (WW) PM Controller 1203A-1034

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Curtis 24V 110A (WW) PM Controller 1203A-1038 Curtis 24V 110A (WW) PM Controller 1203A-1038

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Curtis 12V 110A (5K-0) PM Controller 1203A-104S Curtis 12V 110A (5K-0) PM Controller 1203A-104S

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Curtis 24V 90A (5K-0) PM Controller 1203A-201 Curtis 24V 90A (5K-0) PM Controller 1203A-201

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Curtis 24V 90A (5K-0) PM Controller 1203A-202 Curtis 24V 90A (5K-0) PM Controller 1203A-202

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Curtis 24V 90A (5K-0) PM Controller 1203A-203 Curtis 24V 90A (5K-0) PM Controller 1203A-203

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Curtis 24V 90A (5K-0) PM Controller 1203A-204 Curtis 24V 90A (5K-0) PM Controller 1203A-204

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Curtis 24V 90A (5K-0) PM Controller 1203A-205 Curtis 24V 90A (5K-0) PM Controller 1203A-205

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Curtis 24V 90A (5K-0) PM Controller 1203A-206 Curtis 24V 90A (5K-0) PM Controller 1203A-206

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Curtis 24V 90A (5K-0) PM Controller 1203A-207 Curtis 24V 90A (5K-0) PM Controller 1203A-207

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Curtis 24V 65A (5K-0) PM Controller 1203A-208 Curtis 24V 65A (5K-0) PM Controller 1203A-208

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Curtis 24V 55A (5K-0) PM Controller 1203A-209 Curtis 24V 55A (5K-0) PM Controller 1203A-209

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Curtis 24V 125A (5K-0) PM Controller 1203A-210S Curtis 24V 125A (5K-0) PM Controller 1203A-210S

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Curtis 24V 110A (5K-0) PM Controller 1203A-211S Curtis 24V 110A (5K-0) PM Controller 1203A-211S

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Curtis 24V 90A (5K-0) PM Controller 1203A-212 Curtis 24V 90A (5K-0) PM Controller 1203A-212

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Curtis 24V 110A (5K-0) PM Controller 1203A-213S Curtis 24V 110A (5K-0) PM Controller 1203A-213S

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Curtis 24V 110A (5K-0) PM Controller 1203A-214S Curtis 24V 110A (5K-0) PM Controller 1203A-214S

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Curtis 24V 110A (5K-0) PM Controller 1203A-215S Curtis 24V 110A (5K-0) PM Controller 1203A-215S

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Curtis 24V 90A (5K-0) PM Controller 1203A-216 Curtis 24V 90A (5K-0) PM Controller 1203A-216

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Curtis 24V 110A (5K-0) PM Controller 1203A-217S Curtis 24V 110A (5K-0) PM Controller 1203A-217S

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Curtis 24V 90A (5K-0) PM Controller 1203A-218 Curtis 24V 90A (5K-0) PM Controller 1203A-218

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Curtis 24V 90A (5K-0) PM Controller 1203A-219 Curtis 24V 90A (5K-0) PM Controller 1203A-219

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Curtis 24V 90A (5K-0) PM Controller 1203A-220 Curtis 24V 90A (5K-0) PM Controller 1203A-220

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Curtis 24V 90A (5K-0) PM Controller 1203A-221 Curtis 24V 90A (5K-0) PM Controller 1203A-221

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Curtis 24V 90A (5K-0) PM Controller 1203A-222 Curtis 24V 90A (5K-0) PM Controller 1203A-222

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Curtis 24V 110A (5K-0) PM Controller 1203A-223S Curtis 24V 110A (5K-0) PM Controller 1203A-223S

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Curtis 24V 90A (5K-0) PM Controller 1203A-224 Curtis 24V 90A (5K-0) PM Controller 1203A-224

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Curtis 24V 90A (5K-0) PM Controller 1203A-225 Curtis 24V 90A (5K-0) PM Controller 1203A-225

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Curtis 24V 110A (5K-0) PM Controller 1203A-226S Curtis 24V 110A (5K-0) PM Controller 1203A-226S

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Curtis 24V 90A (5K-0) PM Controller 1203A-227 Curtis 24V 90A (5K-0) PM Controller 1203A-227

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Curtis 24V 110A (5K-0) PM Controller 1203A-228S Curtis 24V 110A (5K-0) PM Controller 1203A-228S

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Curtis 24V 110A (5K-0) PM Controller 1203A-229S Curtis 24V 110A (5K-0) PM Controller 1203A-229S

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Curtis 24V 90A (5K-0) PM Controller 1203A-230 Curtis 24V 90A (5K-0) PM Controller 1203A-230

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Curtis 36V 60A (5K-0) PM Controller 1203A-301 Curtis 36V 60A (5K-0) PM Controller 1203A-301

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Curtis 36V 60A (5K-0) PM Controller 1203A-302 Curtis 36V 60A (5K-0) PM Controller 1203A-302

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Curtis 36V 60A (5K-0) PM Controller 1203A-303 Curtis 36V 60A (5K-0) PM Controller 1203A-303

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Curtis 36V 60A (5K-0) PM Controller 1203A-304 Curtis 36V 60A (5K-0) PM Controller 1203A-304

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Curtis 36V 60A (5K-0) PM Controller 1203A-305 Curtis 36V 60A (5K-0) PM Controller 1203A-305

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Curtis 36V 60A (5K-0) PM Controller 1203A-306 Curtis 36V 60A (5K-0) PM Controller 1203A-306

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Curtis 12V 90A (WW) PM Controller 1203A-401 Curtis 12V 90A (WW) PM Controller 1203A-401

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Curtis 12V 90A (WW) PM Controller 1203A-402 Curtis 12V 90A (WW) PM Controller 1203A-402

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Curtis 24V 90A (WW) PM Controller 1203A-501 Curtis 24V 90A (WW) PM Controller 1203A-501

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Curtis 24V 60A (WW) PM Controller 1203A-502 Curtis 24V 60A (WW) PM Controller 1203A-502

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Curtis 24V 65A (WW) PM Controller 1203A-503 Curtis 24V 65A (WW) PM Controller 1203A-503

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Curtis 24V 90A (WW) PM Controller 1203A-504 Curtis 24V 90A (WW) PM Controller 1203A-504

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Curtis 24V 90A (WW) PM Controller 1203A-505 Curtis 24V 90A (WW) PM Controller 1203A-505

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Curtis 24V 55A (WW) PM Controller 1203A-506 Curtis 24V 55A (WW) PM Controller 1203A-506

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Curtis 24V 55A (WW) PM Controller 1203A-507 Curtis 24V 55A (WW) PM Controller 1203A-507

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Curtis 24V 90A (WW) PM Controller 1203A-508 Curtis 24V 90A (WW) PM Controller 1203A-508

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Curtis 24V 90A (WW) PM Controller 1203A-509 Curtis 24V 90A (WW) PM Controller 1203A-509

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Curtis 24V 90A (WW) PM Controller 1203A-510 Curtis 24V 90A (WW) PM Controller 1203A-510

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Curtis 24V 90A (WW) PM Controller 1203A-511 Curtis 24V 90A (WW) PM Controller 1203A-511

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Curtis 24V 90A (WW) PM Controller 1203A-512 Curtis 24V 90A (WW) PM Controller 1203A-512

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Curtis 24V 90A (WW) PM Controller 1203A-513 Curtis 24V 90A (WW) PM Controller 1203A-513

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Curtis 24V 110A (WW) PM Controller 1203A-514S Curtis 24V 110A (WW) PM Controller 1203A-514S

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Curtis 24V 90A (WW) PM Controller 1203A-515 Curtis 24V 90A (WW) PM Controller 1203A-515

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Curtis 24V 55A (WW) PM Controller 1203A-516 Curtis 24V 55A (WW) PM Controller 1203A-516

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Curtis 24V 70A (WW) PM Controller 1203A-517 Curtis 24V 70A (WW) PM Controller 1203A-517

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Curtis 24V 78A (WW) PM Controller 1203A-518S Curtis 24V 78A (WW) PM Controller 1203A-518S

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Curtis 24V 90A (WW) PM Controller 1203A-519 Curtis 24V 90A (WW) PM Controller 1203A-519

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Curtis 24V 110A (WW) PM Controller 1203A-520S Curtis 24V 110A (WW) PM Controller 1203A-520S

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Curtis 24V 90A (WW) PM Controller 1203A-521 Curtis 24V 90A (WW) PM Controller 1203A-521

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Curtis 24V 90A (WW) PM Controller 1203A-522 Curtis 24V 90A (WW) PM Controller 1203A-522

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Curtis 24V 110A (WW) PM Controller 1203A-523S Curtis 24V 110A (WW) PM Controller 1203A-523S

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Curtis 24V 90A (WW) PM Controller 1203A-524 Curtis 24V 90A (WW) PM Controller 1203A-524

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Curtis 24V 110A (WW) PM Controller 1203A-525S Curtis 24V 110A (WW) PM Controller 1203A-525S

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Curtis 24V 65A (WW) PM Controller 1203A-526 Curtis 24V 65A (WW) PM Controller 1203A-526

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Curtis 24V 70A (WW) PM Controller 1203A-527 Curtis 24V 70A (WW) PM Controller 1203A-527

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Curtis 24V 110A (WW) PM Controller 1203A-528S Curtis 24V 110A (WW) PM Controller 1203A-528S

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Curtis 36V 60A (WW) PM Controller 1203A-601 Curtis 36V 60A (WW) PM Controller 1203A-601

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Curtis 36V 60A (WW) PM Controller 1203A-602 Curtis 36V 60A (WW) PM Controller 1203A-602

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Curtis 36V 60A (WW) PM Controller 1203A-603 Curtis 36V 60A (WW) PM Controller 1203A-603

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Curtis 36V 60A (WW) PM Controller 1203A-604 Curtis 36V 60A (WW) PM Controller 1203A-604

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Curtis 36V 75A (WW) PM Controller 1203A-605 Curtis 36V 75A (WW) PM Controller 1203A-605

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Curtis 36V 60A (WW) PM Controller 1203A-606 Curtis 36V 60A (WW) PM Controller 1203A-606

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Curtis 36V 60A (WW) PM Controller 1203A-607 Curtis 36V 60A (WW) PM Controller 1203A-607

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Curtis 36V 60A (WW) PM Controller 1203A-608 Curtis 36V 60A (WW) PM Controller 1203A-608

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Curtis 36V 75A (WW) PM Controller 1203A-609 Curtis 36V 75A (WW) PM Controller 1203A-609

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Curtis 36V XXA (WW) PM Controller 1203A-610 Curtis 36V XXA (WW) PM Controller 1203A-610

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1

SPECIFICATIONS

COMPATIBLE MOTOR TYPE

Permanent Magnet Motor

NOMINAL VOLTAGE RANGE

12V, 24V, and 36V

VOLTAGE DROP AT 20 A

0.25 V

OPERATING FREQUENCY

15 kHz

THROTTLE TYPE


  • 1XX, 2XX, 3XX

Single-ended

  • 4XX, 5XX, 6XX

Center off

TEMPERATURE


  • Ambient

-10°C to 45°C

  • Cutback (Over Temperature)

90°C

WEIGHT

283.5 g

DIMENSION

  • Length

15.24 cm

  • Width

12.7 cm

  • Depth

3.175 cm

DIMENSIONS



WIRING DIAGRAM